Automation Applications

Systematic Material Recycling Machine Automation

machine automationEPIC engineered, designed and fabricated a custom solution to recycle power cells using high speed machine automation. A series of fast, mechanical actions, timed by the automated controls, disassemble canisters and separate materials at high rates.

CLIENT: Fortune 500 Company

INDUSTRY: Personal Power Industry


  • Allen Bradley Compact Logix PLC – for machine automation
  • Servo motor that turns a reciprocating table with embedded linear cams. Cam plate motion moves the grippers to separate the materials
  • Continuous motion disassembly
  • Unique combination of rotary motion and linear motion


  • Power cells had multiple elements in close proximity which required delicate manipulation to separate. Near perfect timing is required to achieve the production rates.
  • Internal power cell elements required careful machine material selection to maintain application robustness
  • Required multiple prototyping development stages
  • The required production rate and available factory space required a very compact machine design


Case Studies: Past Project Examples

Looking for examples of past automation projects? Read detailed descriptions of completed automation systems and plant upgrades that EPIC has completed.


Photo Gallery: View More Examples 

Photos of industrial automation systems we have completed, our design processes, and our panel fabrication facility. View automation photos now…


Press Releases: Read the Latest EPIC News

Check out the news on industrial automation projects, company accolades, and job openings.

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EPIC Industrial Automation
4134 Meramec Bottom Rd
St. Louis, MO 63129, US
(314) 845-0077